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6026 – T9 Rod and Bar

6026 – T9 Rod and Bar

Aluminium alloy 6026 is a recently developed, free-machining alloy designed to meet key European Environmental Protection Directives: • 2000/53/CE (ELV) – Automotive sector • 2002/95/CE (RoHS) – Electrical and electronics sector Unlike some free-machining alloys, 6026 does not rely on tin (Sn), which is known to cause weakness and cracking in machined parts exposed to stress and elevated temperatures. As a result, 6026 offers improved structural integrity and reliability. The alloy provides excellent corrosion resistance and is well suited for decorative and hard anodising applications. It is a strong alternative to alloys 6061 and 6082, and extruded bars in 6026 achieve minimum tensile strength comparable to alloys 2011 and 2030, while offering superior machinability.

APPLICATIONS

Alloy 6026 is commonly used in place of 6082 or 6081, particularly where extensive machining is required:

  • • Precision machined components (especially on high-speed automatic lathes)
  • • Decorative anodised parts
  • • Hard anodised components
  • • Hot-forged components
  • • Automotive parts (including brake system components)
  • • Electrical and electronic components

Chemical Composition

Alloy 6026

Chemical Element% Present
Manganese (Mn)0.20 – 1.00
Iron (Fe)0.00 – 0.70
Magnesium (Mg)0.60 – 1.20
Silicon (Si)0.60 – 1.40
Copper (Cu)0.20 – 0.50
Lead (Pb)0.00 – 0.40
Bismuth (Bi)0.50 – 1.50
Zinc (Zn)0.00 – 0.30
Aluminium (Al)Balance

Physical Properties

PropertyValue
Density2.72 g/cm³
Thermal Expansion23.4 × 10⁻⁶ /K
Modulus of Elasticity69 GPa
Thermal Conductivity172 W/m·K
Electrical Resistivity0.039 × 10⁻⁶ Ω·m

Mechanical Properties

Spec: T9 Temper

PropertyValue
Proof Stress330 MPa (Min)
Tensile Strength360 MPa (Min)
Elongation (A50 mm)4% (Min)
Hardness (Brinell)95 HB (Min)

Temper Types

The most common temper for 6026 aluminium is:

  • T9 – Solution heat treated, artificially aged, and then cold worked

Supplied Forms

  • Extruded bar
  • Drawn bar

Weldability

  • Weldability : Good