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5454 – 'O' / H111 Aluminium Sheet

5454 – 'O' / H111 Aluminium Sheet

Aluminium alloy 5454 offers excellent corrosion resistance, particularly against seawater and general environmental exposure. It is a medium- to high-strength aluminium–magnesium alloy, with strength levels comparable to alloy 5754, and maintains reliable performance within the temperature range of 65 °C to 170 °C. The alloy also exhibits high fatigue strength, making it suitable for applications subjected to repeated stress. However, 5454 is not recommended for fine or complex extrusions.

APPLICATIONS

Alloy 5454 is typically used in:

  • • Road transport body building
  • • Chemical and process plant equipment
  • • Pressure vessels, containers, and boilers
  • • Cryogenic applications
  • • Marine and offshore structures, including masts
  • • Pylons, poles, and masts

Chemical Composition

Alloy 5454

Spec: BS EN 573-3:2009

Chemical Element% Present
Manganese (Mn)0.50 – 1.00
Iron (Fe)0.00 – 0.40
Magnesium (Mg)2.40 – 3.00
Silicon (Si)0.00 – 0.25
Chromium (Cr)0.05 – 0.20
Titanium (Ti)0.00 – 0.20
Zinc (Zn)0.00 – 0.25
Copper (Cu)0.00 – 0.10
Aluminium (Al)Balance
Other (Each)0.00 – 0.05
Others (Total)0.00 – 0.15

Physical Properties

PropertyValue
Density2.69 g/cm³
Melting Point645 °C
Thermal Expansion23.6 × 10⁻⁶ /K
Modulus of Elasticity70.5 GPa
Thermal Conductivity135 W/m·K
Electrical Conductivity34 % IACS

Mechanical Properties

Spec: BS EN 485-2:2008

PropertyValue
Proof Stress≥ 85 MPa
Tensile Strength215 – 275 MPa
Hardness (Brinell)58 HB

Alloy Designations

Aluminium alloy 5454 corresponds to the following designations (not direct equivalents):

  • A5454
  • ISO AlMg3Mn
  • Al 2.7Mg 0.8Mn Cr

Temper Types

The most commonly supplied tempers for aluminium alloy 5454 include:

  • O – Soft (annealed)
  • H111 – Slight work hardening from shaping processes, less than required for H11 temper
  • H22 – Work hardened by rolling then annealed to quarter-hard condition
  • H32 – Work hardened by rolling then stabilized by low-temperature heat treatment condition

Supplied Forms

Alloy 5454 is supplied in most standard forms, but is not suitable for fine or complex extrusions:

  • Sheet
  • Plate
  • Bar
  • Treadplate / Patterned Sheet
  • Tube
  • Wire

Weldability

  • Alloy 5454 offers good weldability using appropriate welding techniques.
  • Soldering and brazing are not recommended.

Fabrication Characteristics

  • Formability: Excellent in softer tempers such as O and H111
  • Extrudability: Suitable for general extrusions, but not fine or intricate profiles