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5454-H22 / H32 Aluminium Sheet

5454-H22 / H32 Aluminium Sheet

Aluminium alloy 5454 offers very good corrosion resistance, particularly to seawater and general atmospheric conditions. It is a medium- to high-strength aluminium–magnesium alloy, with strength levels similar to alloy 5754, and maintains good mechanical performance in the temperature range of 65 °C to 170 °C. Alloy 5454 also provides high fatigue strength, making it suitable for cyclic loading applications. However, it is not recommended for fine or complex extrusions.

APPLICATIONS

Alloy 5454 is typically used in:

  • • Road transport body building
  • • Chemical and process plant equipment
  • • Pressure vessels, containers, and boilers
  • • Cryogenic applications
  • • Marine and offshore structures, including masts
  • • Pylons, poles, and masts

Chemical Composition

Alloy 5454-H22

Spec: BS EN 573-3:2009

Chemical Element% Present
Manganese (Mn)0.50 – 1.00
Iron (Fe)0.00 – 0.40
Magnesium (Mg)2.40 – 3.00
Silicon (Si)0.00 – 0.25
Chromium (Cr)0.05 – 0.20
Titanium (Ti)0.00 – 0.20
Zinc (Zn)0.00 – 0.25
Copper (Cu)0.00 – 0.10
Aluminium (Al)Balance
Other (Each)0.00 – 0.05
Others (Total)0.00 – 0.15

Physical Properties

PropertyValue
Density2.69 g/cm³
Melting Point645 °C
Thermal Expansion23.6 × 10⁻⁶ /K
Modulus of Elasticity70.5 GPa
Thermal Conductivity135 W/m·K
Electrical Conductivity34 % IACS

Mechanical Properties

Spec: BS EN 485-2:2008

PropertyValue
Proof Stress≥ 180 MPa
Tensile Strength250 – 305 MPa
Hardness (Brinell)74 HB

Alloy Designations

Aluminium alloy 5454 corresponds to the following designations (not direct equivalents):

  • A5454
  • ISO AlMg3Mn
  • Al 2.7Mg 0.8Mn Cr

Temper Types

The most commonly supplied tempers for aluminium alloy 5454 include:

  • O – Soft (annealed)
  • H111 – Slight work hardening from shaping processes, less than H11
  • H22 – Work hardened by rolling then annealed to quarter-hard condition
  • H32 – Work hardened by rolling then stabilized by low-temperature heat treatment condition

Supplied Forms

Alloy 5454 is supplied in most forms; however, it is not suitable for fine or complex extrusions:

  • Sheet
  • Plate
  • Bar
  • Extrusions
  • Treadplate / Patterned Sheet
  • Tube
  • Wire

Weldability

  • Alloy 5454 offers good weldability using appropriate welding processes.
  • Soldering and brazing are not recommended.

Fabrication Characteristics

  • Formability: Good, particularly in softer tempers
  • Extrudability: Suitable for standard extrusions, but not fine or complex profiles